Trust Center

Case Study

Asset Intelligence in a State-Owned Thermal Power Plant

See how a connected view of asset health helps a state-owned thermal plant catch issues early, plan smarter maintenance, and keep generation running.

Xenvolt engineers on-site at a thermal power plant

Industry

Power Generation

Focus

Plant-wide asset intelligence

Challenge

Scattered asset data

Headline result

22% higher uptime

The Challenge

Hundreds of critical assets. Too little visibility.

Every asset works under heat, vibration and changing load, issues are typically found late, often after performance has already dropped.

01

Scattered data

Readings sit across control systems, historians and maintenance logs, with no single view.

02

Calendar-based maintenance

Work is scheduled by date, not actual asset condition.

03

Unranked alarms

Alarms pile up with no clear priority, so engineers can't tell what needs attention first.

What was needed

One connected view of asset health, before small issues become big ones.

  • Early warning of developing issues, not just alarms after the fact.
  • Shared diagnostic insight, not knowledge locked with a few people.

Our Approach

One clear view of asset health, so teams can act before small issues become big ones.

Connect

Operational data, sensor readings, and maintenance history come together in one place.

Understand

Each critical asset gets a health profile based on its own normal behavior.

Detect

AI and ML models spot early shifts in vibration, temperature, and performance trends.

Prioritize

Teams see which assets need attention first, with the evidence behind every alert.

Report

Connected data feeds reports directly, replacing manual collection.

Improve

Maintenance outcomes feed back in, so insights get sharper over time.

Results

Measurable operational gains

22%

Increase in plant uptime

15%

Reduction in O&M costs

90%

Faster reporting cycles

Benefits

Value across the organization

For Operations

Clear visibility into asset condition and earlier warning of developing issues.

For Maintenance Teams

Work planned by actual asset condition, with spares and effort directed where they matter.

For Leadership

Faster, more reliable reports and lower operating costs.

For the Organization

Safer, more transparent operations and a foundation to scale across more assets and sites.

Ready to see what asset intelligence can do for your plant?

Talk to our team about an asset health assessment.

Talk to Our Team